DC Resistance Tester

DC Resistance Tester
Details:
DC Resistance Tester is essential in transformer handover, overhaul and change of the lead switch, it's also the important inspection program to after transformer fault. Features 1. Output current is big, test range wide, small volume, light weight,...
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Dual Canopy Mechanic Electrical Engineering Co., Ltd. is one of the leading manufacturers and suppliers of DC Resistance Tester in China. Please feel free to wholesale discount products for sale here and get quotation from our factory. Customized orders are welcome.

 

What is DC Resistance Tester?

 

20-100A 3

The DC Resistance Tester (also referred to as a High-Current Micro-Ohmmeter) is a high-precision, stationary instrument designed for accurate measurement of very low resistance values in inductive and resistive loads. Unlike portable handheld testers, benchtop models are engineered for continuous operation, higher test currents (typically 10A to 100A or more), and superior accuracy in controlled environments such as manufacturing plants and calibration laboratories.

Utilizing the four-wire Kelvin measurement method combined with advanced constant current source technology, this tester eliminates lead resistance errors and provides stable, repeatable results. It is the industry standard for Factory Acceptance Testing (FAT) of power transformers, reactors, and large rotating machinery, ensuring compliance with strict quality control standards before equipment leaves the factory.

Our benchtop series offers exceptional resolution (down to 0.1 μΩ) and accuracy (up to 0.01%), making it suitable for measuring not only windings but also busbars, contacts, shunts, and precision resistors.

 

What are the features of this device?

 

1. Output current is big, test range wide, small volume, light weight, simple operation
2. Test speed fast, high-accuracy, good reiteration test, Strong anti-interference ability
3. With perfect protection circuit, strong reliability.
4. With the functions of discharge acoustics, discharge the instructions clear, reduce errors operation.
 

20-100A 4

 

What are the parameters of electric current?

 

item technical indicators and parameters remarks
test current <20mA,2.5A,5A,10A,20A,60A  



measuring range
40μΩ~400mΩ (50A)
100μΩ~1Ω (20A) 500μΩ~2Ω (10A)
1mΩ~4Ω (5A)
2mΩ~8Ω (2.5A)
accuracy:±(0.2%+2word)
10Ω-20KΩ (<20mA) accuracy:±(0.5%+2word)
meminimum resolution solution 0.1μΩ  
indication liquid crystal display the resistance shows a valid number of 4 digits
data storage 1000 Groups  
work environment Ambient temperature: 0ºC ~40ºC relative humidity: <90% RH, no condensation  
power suply AC 220V±10V,50Hz±1 Hz protective tube 10A
maximum power dissipation 1000W  
external dimensions main engine:405×230×355(mm)

Wiring box:360×260×180(mm)
 
weight main engine15.1KG Wiring box: 5.75KG  
test line length standard configuration13metre length can be customized

 

 

How do I locate the fault point?

 

  Phenomenon Reason Solution
1 Green light don't turn on when
power switch connected
Current lines open a
circuitPower fuse fusing
Change power lines
Change power fuse
2 Red light don't turn on when
push the red button
Pressure regulating
potentiometer
didn't return to 0
Potentiometer return to 0
3 Red light turns on when push
the red button, while raise voltage,
red light turns off, red light turns on
High voltage output
terminal tester
has short circuit
Check the output electric
cable.Check the tested
products
4 During raise voltage, red light
turns off, green light turns on.
Tester discharge or
break-down over voltage
or over current protection
movement
Check the tested
products reset setting
valu
What After-Sales Services Do We Provide?
 

Warranty Commitment: We offer a free warranty covering the entire unit for a period of 24 months. During the warranty period, any malfunctions resulting from product quality issues will be repaired-or their core components replaced-at no cost.
Calibration Services: We provide original manufacturer calibration services and issue calibration certificates from accredited third-party metrology institutes (CNAS), ensuring that your test data possesses legal validity and traceability.
Lifetime Maintenance: Beyond the warranty period, we offer lifetime paid repair services and maintain a long-term supply of core spare parts, such as power modules, control boards, and test fixtures.
Software Upgrades: We provide free software upgrade services for the host PC application, continuously optimizing the user interface and data processing capabilities.

20250613152229
 

 

FAQ

 

Q1: Can this device be integrated into an automated test line?
A: Yes. Our benchtop testers come standard with RS232, USB, and LAN interfaces, supporting either the standard SCPI command set or the Modbus TCP protocol. You can remotely control the instrument via a PLC or host PC software to perform charging, measurement, and discharging operations, as well as retrieve measurement results, thereby enabling seamless integration into automated production lines.

 

Q2: What is the "Thermoelectric Potential Elimination" function? Why is it important?
A: When two different metals come into contact while a temperature difference exists, a thermoelectric potential (the thermocouple effect) is generated. When measuring minute DC resistance values, this tiny electromotive force-potentially just a few microvolts-can severely interfere with the measurement results. The "Thermoelectric Potential Elimination" function automatically cancels out the influence of this thermoelectric potential by performing measurements with both forward and reverse excitation currents and then averaging the results, thereby ensuring the accuracy and integrity of the measurements..

 

Q3: What happens if there is a sudden power outage during the testing process?
A: When testing devices with high inductance, a sudden power interruption can generate an extremely high back electromotive force (back-EMF), which may potentially break down the instrument's internal insulation or damage the device under test. Our testers are designed with a built-in power-loss protection circuit; upon detecting an interruption in the external power supply, the unit automatically switches to an internal discharge circuit to safely dissipate the energy stored within the inductive load, thereby safeguarding both the equipment and personnel.

 

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